Formatek — engineering, manufacturing, innovationEnquire
Isometric CAD wireframe model of a mechanical gearbox housing
01 — Service

3D CAD design, from a mechanical engineering standpoint

Every model is built to be made. We work in Fusion 360 and SolidWorks, resolving loads, fits, tolerances and manufacturing constraints as part of the design — not as a revision after the first failed part.

What we do

We take a brief, a sketch, a worn-out part or an existing assembly and produce a fully defined 3D model with the drawings and data to manufacture it. Work ranges from a single bracket through to multi-part assemblies with moving interfaces and fastener stacks.

Because we also print the parts, the design decisions are made with the process in mind: wall thicknesses, layer orientation for load paths, support strategy, shrink compensation and post-machined features are all considered up front.

Design for additive manufacture

Parts designed for milling rarely print well, and parts designed for printing rarely need to be milled. We rework geometry for the process — consolidating assemblies into single prints, adding internal ribbing instead of solid mass, and aligning fibre-filled material along the direction of load.

Reverse engineering

Where there is no CAD, we scan the part and rebuild it as clean parametric geometry — not a frozen mesh — so it can be dimensioned, modified and versioned like any other engineered component.

Key specifications

CAD packages
Autodesk Fusion 360 · SolidWorks
Modelling
Parametric solid & surface
Assemblies
Multi-body, mates & motion study
Drawings
2D GA & detail drawings, GD&T
Native formats
F3D · SLDPRT · SLDASM
Neutral exports
STEP · IGES · Parasolid · STL · 3MF
Analysis
Static FEA & interference checks
DFM review
Included on every project

Typical work

Automotive
FULL VEHICLE BODY, BRACKETS, DUCTING, TRIM, JIGS & FIXTURES
Aerospace
Tooling, housings, low-rate components
Reverse engineering
Scan-to-CAD from physical parts
Revisions
Versioned parametric models

Have a part that needs designing properly?

Request a quote